King StarLite® XL Logo in White

The Lightweight Marine-Grade Cellular Utility Sheet

Applications

  • Bait Well Covers
  • Deck Components
  • Doorstops and Thresholds
  • Equipment Mounts
  • Recess Hatches
  • Tackle Centers
  • Upholstery Substrate

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King StarLite® XL is an economical, cellular (closed cell), utility sheet made from select high-grade King StarBoard® recycled high-density polyethylene. The polymer is up to 35% lighter than the original King StarBoard®. It is the product of a proprietary process called K-Stran™, the most advanced manufacturing process for superior flatness and consistency. King StarLite® XL has a matte finish on both sides of the sheet. It is environmentally stabilized to withstand the harshest outdoor conditions. King StarLite® XL will not rust, delaminate or rot when exposed to UV, humidity or water. It is ideal for a variety of marine applications from boat components, to upholstery substrate and other behind-the-scenes applications where edges aren’t visible. The polymer sheet never needs painting or refinishing, works like wood, and is easy to fabricate with common woodworking tools and techniques.

King StarLite XL is upgradable to King MicroShield® with an advanced antimicrobial technology for protecting the product surface against stain and odor causing bacteria, algae and fungi.*

For more information about King MicroShield®, please visit product page.

Disclaimer: King MicroShield® may affect color.

Standard Sheet Size

in:60″ x 96″
mm:1524mm x 2438mm

Standard Gauges

in:1/4″3/8″1/2″3/4″
mm:6.4mm9.53mm12.7mm19mm

Approximate Weight

lbs:40 lbs56 lbs72 lbs108 lbs
kg:18.14kg25.4kg32.6kg49kg

Tolerance information:
Gauges 1/4″ up to 3/4” ± 5% | Length and width plus only at room temperature

Custom sheet sizes and gauges available

PropertiesUnitsASTMNominal Values
Densityg/cm3D7920.70
Tensile Strength @ YieldpsiD638>3,300
Tensile ModuluspsiD638165,000
Elongation @ Yield%D6389.6
Flexural ModuluspsiD790130,000
Flexural Stress @ 5% StrainpsiD7902,990
Compressive Properties 10% StrainpsiD6952,910
DurometerShore DD224064.9
Izod Impact Resistanceft.lbs./in.2D2561.4
Heat Deflection Temp. 66 psiºC (ºF) D648 87ºC (188ºF )
Screw Holding StrengthlbsD1761325
FlammabilityRatingUL94HB

All values are determined on specimens prepared according to ASTM. Nominal values should not be interpreted as specifications.
King StarLite® XL is made entirely from FDA and USDA approved material.

*Note: Color accuracy can vary considerably on computer monitors and printers. Please consult your distributor for a product sample before making critical color choices. Specialty colors by special order only.

  • Environmentally stabilized to withstand tough marine conditions.
  • Matte textured on both sides.
  • Will not swell, rot, or delaminate when exposed to humidity or water.
  • Resists odor even in wet environments.
  • An excellent substrate for mounting instruments.
  • Able to securely hold staples and screws.
  • Available in large sheets up to 60” x 96” or 48” x 96”.
  • Custom sheet sizes available.
  • The perfect lightweight replacement for plywood or MDF.
  • Flexes without breaking, unlike plywood or PVC foam products.
  • Easy to clean and never needs refinishing.
  • Perfect for upholstered parts. Bends without breaking.
  • Easy to fabricate using standard woodworking tools.
  • Proven on thousands of boats and yachts.
  • Experienced boat builders and boaters know the
    King StarBoard® brand and trust it more than any other.

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